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Precautions and Maintenance of Hollow Shaft Reducers

2022-09-30

The issues to pay attention to when using a hollow reducer are as follows: If you have a specially customized non-standard reducer, the operators should receive training and guidance from the manufacturer before operation. They should have a thorough understanding of the structure and performance of the hollow reducer and gain some operational and maintenance experience before operating the hollow reducer. The product maintenance manual provided by the manufacturer is essential for the operators to operate the equipment. Before operating the hollow reducer, it is crucial to read the operation and maintenance manual and follow the requirements outlined in the manual. During the break-in period, special attention should be paid to the working load of the hollow reducer. The working load during the break-in period should not exceed 85% of the rated working load, and an appropriate workload should be arranged to prevent overheating caused by prolonged continuous operation of the hollow reducer. There are many heat treatment methods for the hard-toothed surface gears of planetary reducers, such as surface hardening, overall hardening, carburizing hardening, and nitriding, which should be selected based on the characteristics of the planetary gear reducer. Regularly observe the working condition of the hollow reducer during the break-in period. If any issues are found, stop the operation immediately to troubleshoot. If the cause is not identified and the fault is not resolved, the operation should be halted. After the break-in period, it is important to choose the appropriate lubricating oil, especially when the input power exceeds 11KW, the hollow reducer should be filled with the appropriate lubricant.

Key Maintenance Points for Precision Electric Sliding Tables

2022-09-19

Key Maintenance Points for Precision Electric Slides We understand that precision electric slides generally serve as parallel motion transmission systems and are crucial mechanical components within linear modules. Their condition and reliability are related to the speed and accuracy of the entire linear module transmission system. Therefore, after conducting a thorough inspection of the equipment, it is essential to perform lubrication maintenance. So, how can we effectively carry out this maintenance? Below, we will introduce two key maintenance points for electric slides. Why should we pay attention to the daily maintenance of ball screws and guide rails? This is mainly because proper maintenance can ensure the precision and efficiency of the electric slide, as well as its reliability during use, and can also extend the machine's lifespan. In fact, if the usage environment is not too messy, daily maintenance of the electric slide is not difficult. Precision electric slides come in two types: fully enclosed and semi-enclosed. For fully enclosed modules, special daily maintenance is not required due to the design of the self-lubricating bearing system, which can operate for 3000 kilometers under light loads. For the semi-enclosed DK series precision electric slides, the maintenance of the screws and guide rails can be divided into two steps: dust cleaning and lubrication maintenance. Below are the specific maintenance details for the ball screws and guide rails.

The following explains the maintenance precautions and advantages of a hollow rotating platform.

2022-09-13

The following explains the maintenance precautions and advantages of the hollow rotating platform. Maintenance issues of the hollow rotating platform: 1. In the case of very high friction, the product needs to be cleaned. You can use cotton to wipe it clean, and after that, you can use VD40 as a secondary cleaning agent to remove dirt. 2. When cleaning the motor, be sure to pay attention to whether there are small balls inside the motor. If you find any, you need to clean the related integrated service platform and disassemble the roller. 3. If you gently push it and hear a significant noise during rotation, then it needs to be disassembled. 4. Avoid using excessive grease; otherwise, the equipment may suffer some damage. Advantages of the hollow rotating platform: 1. Motor configuration You can freely choose various brands of AC servo motors or DC servo motors. 2. Immediate connection This can significantly improve reliability, thereby saving costs. Compared to mechanical components like double rocker arms, the hollow rotating platform can greatly reduce the time and costs associated with mechanical structure design and adjustments to synchronous belts. 3. Simple structure The large diameter hollow design allows for...

What are the advantages of a hollow rotating platform?

2022-08-25

What are the advantages of a hollow rotating platform? The center of the rotating platform is hollow, making it convenient to install gas pipes and electrical wires. It can rotate without dead angles, allowing for more flexible installation and use, and is increasingly being adopted in various automation industries. It serves as an alternative to cam splitters and motors. It is compact and does not take up much space. For production lines with limited installation space, the engineering solutions surrounding the brain are significantly impacted. So, what are the advantages of a hollow rotating platform? The advantages of a hollow rotating platform include a high-rigidity hollow turntable track supported by a set of precision crossed roller bearings. The rollers in the bearings are staggered by 90 degrees, and the diameter of the rollers is slightly larger than the diameter between the inner and outer rings of the bearing, creating a preload between the inner and outer rings and the rollers. What should be noted when using a hollow rotating platform? The hollow platform is a brand new rotating load device characterized by high efficiency, high precision, high rigidity, and high cost performance, integrating almost all the advantages of reducers. It is also known as a servo hollow turntable, high-precision turntable, hollow turntable, and motor hollow turntable. To correctly use the hollow rotating platform and improve work efficiency, the following points should be noted: 1. Avoid connecting to the load side. 2. Handle edges and critical edges with care. 3. Avoid striking or dropping with a hammer. 4. Try to avoid contact between hands and other objects with the rotating shaft.

What is the development of the hollow rotating platform?

2022-08-19

What is the development of hollow rotating platforms? A rotating platform is essentially another type of planetary reducer. With the existence of traditional planetary reducers, why can the protruding type still occupy the market? Because it does not possess the characteristics of a planetary reducer. Before the emergence of domestically produced hollow platforms, domestic manufacturers generally chose to import from Japan. After the mass production of domestic platforms, domestic manufacturers opted for these local products. So, what is the development of hollow rotating platforms? 1. Compared to imported products, they offer a better cost-performance ratio. There is an interesting phenomenon in today's Chinese international economic society. If you only import products not made by Chinese companies, the prices will be high. However, once a company's products are mass-produced in China, their prices immediately drop to very low levels. This is because our products have a higher cost-performance ratio. Our products are cheap and easy to use. Manufacturers of similar technology products in other parts of the world have to change their production methods or even go out of business. The mass-produced hollow rotating platforms in China are now domestically made and, of course, share the same characteristics. Compared to the imported electronics market, they have a better cost-performance ratio, are more convenient to use, easier to warranty, and provide better service. 2. Domestic products, due to geographical advantages, are easier to guarantee. Obtaining original imported components from the company has better aging effects. In terms of service, domestic brand manufacturers are better than...

How to maintain a hollow rotating platform?

2022-08-15

How to maintain a hollow rotating platform? Different lubricants should not mix with each other. The direction of the oil level plug, oil drain plug, and breather hole depends on the orientation of the equipment. Their relative positions can be determined by the position diagram of the equipment on the hollow rotating platform, mainly through oil changes, oil level checks, hollow turntable oil level blockages, and oil level inspections. So, how to maintain a hollow rotating platform? 1. For hollow rotating platforms with an oil level plug, check if the oil level is qualified and install the oil level plug. 2. After changing the oil and cooling, the viscosity of the oil increases, making it difficult to release the oil. The oil in the rotating platform should be changed at working temperature. Cut off the power to avoid electric shock! Wait for the hollow rotating platform to cool down to eliminate the risk of burns! 3. Preventive measures: inject new oil of the same brand; the oil quantity should match the equipment; check the oil level at the oil level plug; tighten the oil level plug and breather; when changing oil, the hollow rotating platform should still be insulated; lower the oil pan under the oil drain plug; open the oil level plug. 4. Oil plug; drain all oil; install the oil drain plug. 5. Check the oil level and cut off the power to avoid electric shock! After the hollow structure rotating technical platform cools down, remove the oil level plug to see if there is any oil overflow, and then install the oil level plug. 6. Check the engine oil, avoid electric shock! Wait for the hollow rotating technical platform to cool down;

The basic introduction of a hollow rotating platform.

The basic introduction of a hollow rotating platform.

2022-08-08

With the continuous advancement of science and technology, various industries have also seen significant development. The hollow rotating platform has a promising future, and its demand is constantly increasing, leading to a rise in the number of manufacturers in the market. As a producer, it is essential for us to share some knowledge about this product, and those interested can take a look together. Before using this hollow rotating platform, many questions may arise, so to use it better, one must understand some key points. First, it is important to know that the hollow rotating platform is a revolutionary new product designed for various rotational motion scenarios. It integrates high efficiency, high precision, high rigidity, and high cost-effectiveness. In fact, this product is driven by a motor to automate angle adjustments. It features precision machined worm or gear drives, allowing for unlimited angle adjustments. The precision shaft design ensures high accuracy and large load capacity. The stepper motor is connected to the drive components via high-quality imported elastic couplings, eliminating spatial and processing shape and position errors. The outer scale of the front turntable is intuitive; it has standard interfaces for easy signal transmission; it can be configured with a manual handwheel, electrical control, and manual operation. Users can choose between a servo motor or a stepper motor. The turntable of the hollow rotating platform has a hollow structure, and the servo motor...

Introduction to the characteristics of hollow rotating platforms.

2022-08-04

The hollow rotating platform is actually a type of reducer, similar to a planetary gearbox. It is relatively a new type of rotating load device. Therefore, the hollow rotating platform that I am introducing today combines high efficiency, high precision, high rigidity, and high cost-effectiveness. It integrates the advantages of servo motors, cam splitters, and direct drive motors.

What conditions should a manufacturer of high-quality XXY alignment platforms have?

What conditions should a manufacturer of high-quality XXY alignment platforms have?

2022-07-06

What conditions should a manufacturer of high-quality XXY alignment platforms have? Many XXY alignment platform manufacturers have been in the industry for a long time and are well-known brands. Over the years, many users are essentially repeat customers or have information from old users, which is due to their experience with the products and their trust in the quality of XXY alignment platforms, leading to them returning as customers.

How to strengthen a hollow rotating platform, do you know?

How to strengthen a hollow rotating platform, do you know?

2022-05-18

With the continuous advancement of science and technology, many production industries now focus on the reliability of equipment and instruments. Because of this, we can provide consumers with trust and protection for products, and establish a good brand image. Therefore, it is very important to develop good management and safety methods. The regulations for hollow rotating platform manufacturers are also very strict. In terms of protecting the level of hollow rotating platforms, many manufacturers must improve efficiency in experimental equipment, reduce assets, and protect products well. Below, I will share with you some effective methods to strengthen your equipment.

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